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Old 04-05-2008, 02:35 AM #1
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Installing Daystar on my '97 tomorrow

I'm installing the Daystar 2.5" kit on my 97 Runner tomorrow.

I've done a buddy's Tundra, my old Sequoia, and two 4Runners, and everytime has been a b!@#$...I'll post pics and a step-by-step.

Wish me luck!
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Old 04-05-2008, 09:23 AM #2
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good luck to you and can't wait for the pictures
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Old 04-07-2008, 04:08 AM #3
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Okay...here we go. I figured an easier way to do it, so it didn't take as long, and it was MUCH easier.

Step 1...install spring compressors with the vehicle still on the ground.
Attached Images
Installing Daystar on my '97 tomorrow-step-1-install-spring-compa-jpg 
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Old 04-07-2008, 04:09 AM #4
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Next loosen the 4 bolts that attach the spindle to the LCA ball joint
Attached Images
Installing Daystar on my '97 tomorrow-step-2-remove-lca-bolts-jpg 

Last edited by uluafishing; 04-07-2008 at 04:12 AM.
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Old 04-07-2008, 04:10 AM #5
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Remove the sway bar nuts
Attached Images
Installing Daystar on my '97 tomorrow-step-2c-remove-sway-bar-nuts-jpg 
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Old 04-07-2008, 04:13 AM #6
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Next, raise the vehicle. Support with jackstands, then place a floor jack under the LCA.
Attached Images
Installing Daystar on my '97 tomorrow-step-2d-raise-vehicle-lower-ca-jpg 
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Old 04-07-2008, 04:15 AM #7
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Remove the 3 nuts that attach the strut to the strut mount (I also removed the upper strut nut, but DO NOT do this if you don't have the spring compressors in place.)
Attached Images
Installing Daystar on my '97 tomorrow-step-3-remove-upper-strut-nuts-jpg 
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Old 04-07-2008, 04:17 AM #8
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Remove the 4 bolts connecting the spindle to the LCA ball joint. (This will allow the LCA to fully lower out of the way...be sure to support the front cv shaft with wire or something).

lower the LCA (supported by the floor jack) and loosen, then remove the lower strut bolt.
Attached Images
Installing Daystar on my '97 tomorrow-step-3a-remove-lower-strut-bolt-jpg 

Last edited by uluafishing; 04-07-2008 at 04:19 AM.
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Old 04-07-2008, 04:17 AM #9
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Here's a pic of the empty strut bucket
Attached Images
Installing Daystar on my '97 tomorrow-step-4-empty-strut-mount-jpg 
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Old 04-07-2008, 04:22 AM #10
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remove the upper spring perch from the strut, compress the springs about another 1.5" to allow clearance for the new spacer.
Attached Images
Installing Daystar on my '97 tomorrow-step-5-compress-spring-jpg 
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Old 04-07-2008, 04:24 AM #11
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Remove the old upper strut mount studs by placing the stud over a deep socket and pouding them out with a BFH.
Attached Images
Installing Daystar on my '97 tomorrow-step-6-remove-upper-strut-stud-jpg 
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Old 04-07-2008, 04:25 AM #12
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install the new longer upper strut mount studs by using the BFH and deep socket
Attached Images
Installing Daystar on my '97 tomorrow-step-7-longer-strut-stud-jpg 
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Old 04-07-2008, 04:26 AM #13
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reinstall the new coil spacer and upper spring perch
Attached Images
Installing Daystar on my '97 tomorrow-step-8-completed-strut-assembly-jpg 
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Old 04-07-2008, 04:28 AM #14
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ensure the coil spring is seated properly in the strut (this is where some people run astray, and their lifts heights between driver & passenger are different).
Attached Images
Installing Daystar on my '97 tomorrow-step-9-index-spring-jpg 
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Old 04-07-2008, 04:29 AM #15
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install the new strut spacer and upper strut mount nuts
Attached Images
Installing Daystar on my '97 tomorrow-step-10-reinstall-upper-strut-nuts-jpg 
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